lifting unit
reduce changeover times to a minimum

in general

Lifting unit

Lifting devices play a pivotal role in enhancing productivity and operator safety by significantly speeding up reel changes. This efficiency minimizes the downtime of the printing press, leading to a smoother and more continuous production flow. By reducing the physical effort required for these changes, our operations become more efficient and sustainable.

The integration of lifting devices not only ensures a safer work environment by decreasing the likelihood of accidents and injuries but also eliminates the need for an external crane. This autonomy streamlines the process further, emphasizing the reduction of press downtime and fostering a self-sufficient, efficient production system.

Lifting unit

see the Options

Overhead Reel Manipulator (ORM)

The overhead Reel Manipulator reduces changeover times to a minimum. It is possible to load and unload two locking shafts (unwinding & rewinding) at the same time. Changing the reels takes place at ground level, which ensures a very easy and safe operation. With this option, an external crane is not needed.

Automatic Loading and Unloading System 2 (ALUS2)

By making the ALUS easy to operate and making it possible to load and unload two locking shafts (unwinding and rewinding) at the same time, the changeover times are reduced to a minimum. Since the ALUS is integrated into the cold transfer module, there is a clear communication process between the module and the ALUS, so safety is ensured. Based on the project, the length and height of the ALUS can be modified to create a perfect fit for every location.

Automatic Loading and Unloading System (ALUS)

The ALUS makes it easy to operate and possible to load and unload two locking shafts (unwinding and rewinding) at the same time. Hence, your changeover times are reduced to a minimum. Because the ALUS is integrated into the cold transfer module, there is a clear communication process between the module and the ALUS, so safety is ensured. The length and height of the ALUS can be modified to create a perfect fit for every location.
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frequently asked questions

frequently asked Questions

Using a standard offset plate, an image is printed onto a substrate by the use of a tacky adhesive. Foil spools from an unwind and is nipped to a substrate. The aluminium particles from the cold foil layer are released from the polyester film and transferred to the substrate by the tack of the glue.
An image with a bright surface is created on the sheet. Foil that does not adhere to the adhesive remains on the 12um film, and waste is directed to a rewind spool or to a shredder (Vinfoil Infigo systems).

Because the adhesive is applied like a conventional ink, no expensive stamping die has to be created. Once printed, the surface of cold foil images may be overprinted and varnished.
  • Enables full-surface sheet decoration at high speeds
  • High-speed applications up to 20,000 sheets per hour overprinting can be done inline and offline
  • Eliminates the need for engraved hot stamping dies
  • Allows use of standard offset printing plates, rollers, washing agents, rubber blankets for applying the adhesive
  • Using multiple parallel-running, narrow foil rolls, the foil consumption can be minimized and made more economical
  • Job changeovers, with or without foil, can be performed in just minutes
  • No need to apply opaque white – the foil is simply omitted in the relevant areas
  • Outstanding flatness of the output – optimal further processing
  • Speed-to-market potential – very short production times
  • Ideal for small print runs and frequent job changeovers

Multiple Foil Use (MFU) is Vinfoil’s patented foil saving technology.

By guiding the foil web back into the printing nip (after transferring parts of the metallic layer for the first time) a foil web can be used up to 3 times during the same job and foil savings up to 85% can be reached. (Compared to full web and laminated board, depending on the job.)

 

Choco without CTChoco with CT

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Designing a Vinfoil cold transfer solution requires our team of experts to always listen to and understand the needs of our customers and the market. Every feature of Vinfoil’s unique cold transfer technology has been created with this thought in mind.
“Despite the space challenge we had when starting the project, we are very proud of the result. It was good to meet with Vinfoil in July to arrange a perfect fit for our factory.”
Mr. Nicolas Prevot

Maintenance Manager - DS Smith, France

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